Tesla Model X: Handle and Cable Assembly - 40A Wall Connector (Replace)

Installation

1. Insert the cable assembly through the grommet on the bottom of the Wall Connector. Caution: Do not unseat the grommet when inserting the cable assembly.
2. Slide a new pinch clamp over the wires to the end of the cable jacket.
3. Use a clamp pincer to install the pinch clamp approximately 5 mm from the end of the cable jacket.

   

4. Loosely install the screws (x2) that secure the plastic clamp to the casing. Note: Do not torque the screws yet.
5. Gently pull the cable jacket towards the bottom of the Wall Connector until the pinch clamp is flush with the plastic clamp.

   

   1	Pinch clamp
   2	Plastic clamp
   3	Cable jacket

6. Fully tighten the screws (x2) that secure the plastic clamp to the casing (torque 3.4 Nm).
7. Connect the wires in the same order as removal (steps 5-7 in the "Removal" section). Caution: The ferrules on the ends of the L1 and L2 wires are one-time-use only. The ferrules or the handle and cable assembly must be replaced if they have been previously installed.
8. Connect the white ribbon cable and reinstall the front cover of the Wall Connector.
9. Reinstall the screws (x2) that secure the cover of the Wall Connector to the casing (torque 1.1 Nm).
10. Turn on the electricity at the circuit breaker.
11. Check the front diagnostic lights on the Wall Connector cover. When it is not plugged into the vehicle, the topmost green LED should be steady (not flashing).
12. Charge the vehicle with the Wall Connector for 2-3 minutes to verify proper operation of the Wall Connector.